Technical Resources

Thought Leadership

Comprehensive Guide to Overmolding

This in-depth guide to overmolding covers design best practices, material selection, and more. Improve your design and manufacturing process with expert tips.

Case Study

Adding Value to the Laser Manufacturing Process

Spectrum drills thousands of microscopic holes in heat-resistant polyimide film and adds value to the laser manufacturing process

Blog

Injection Mold Tooling

This detailed injection mold tooling guide covers essential components and design considerations for cost-effective injection molding tooling projects.

Video

Metrology Lab

Spectrum's inspection lab has a range of measurement capabilities, including high-precision coordinate measuring machines. See them in action.

Blog

6 Lessons Learned from One Year in the CEO’s Chair

6 lessons learned from John Wolf, Spectrum’s President and CEO. John is helping to steer the company into the future with innovative technology and inspiring teamwork.

Video

Facility Tour: Spectrum Plastics Group Sandy

Take a virtual tour of our 100,000 sq. ft. Sandy, Utah, location that has more than 15k sq. ft. of Class 7 cleanroom and more than 10k sq. ft. of extrusion area.

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Spectrum Plastics Group Customer Service

Spectrum cares deeply for customers by providing fast response times with highly technical solutions to the toughest challenges.

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Spectrum Plastics Group Careers

Learn all about Life at Spectrum through the eyes of our team. In this video, our team members discuss their experience at Spectrum.

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Spectrum Plastics Group Minneapolis: Project Engineering

Our team is committed to our customers, and from concept to full-scale product, we assist them throughout the entire product life cycle.

Blog

Spectrum is Committed to Safety

As part of its goal of being a company with a positive and engaging culture, Spectrum is committed to keeping its team, the environment, and resources safe.

Blog

Spectrum Cares About Social Responsibility

Spectrum Plastics Group cares deeply about corporate social responsibility and environmental, social & governance accountability.

Video

Spectrum Plastics Group Sandy: Engineering Team

Learn what challenging applications our team of engineers at Spectrum Plastics Group Sandy successfully take with our advanced catheter and extrusion technology capabilities.

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Spectrum Plastics Group Minneapolis: Engineering Team

Learn how Spectrum and our extensive team of engineers at Spectrum Plastics Group Minneapolis can support you on your next medical molding project.

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Facility Tour: Spectrum Plastics Group Minneapolis

Spectrum Plastics Minneapolis is a preferred supplier of precise injection molding and assembly. We have 60 years of experience with complex molding projects.

Video

Advanced Additive Manufacturing

We have developed groundbreaking, proprietary AM technologies and processes to create virtually limitless 3D-printed components from medical-grade thermoplastic materials.

Video

Specialty & Medical Flexibles Business Unit

We are a manufacturer of custom film and flexible packaging solutions for healthcare, automation, food, and industrial applications.

Video

Femtosecond Lasers

Watch this video to learn about how femtosecond lasers are the fastest, highest-precision lasers in micromanufacturing today.

Thought Leadership

The Importance of Design for Manufacturing

Design for manufacturing involves efficiently designing or engineering an object. Learn how DFM works and how it improves the manufacturing process.

Video

Innovation

We continually innovate new thoughts and solutions to create true partnerships—enabling device development in ways only possible with our innovative technologies.

Thought Leadership

Measurement Systems for Specialty Medical Device Injection Molding

Measurement is critical in medical device molding. Careful assessment of parts produced by specialty molding is a strong indicator of success or failure.

Thought Leadership

Implantable and Bioresorbable Materials in Injection Molding

Bioresorbables can transform medical devices, but only when safely integrated. Here’s what you need to know to incorporate them into your products.

Thought Leadership

Fundamentals of Micromolding: Manufacturing Miniature Plastic Components

Micromolding is a specialized manufacturing process that produces extremely small thermoplastic components. See how it works and how to optimize the process.

Thought Leadership

Additive Manufacturing Makes Complex, First-in-Industry Medical Devices Possible

Many next-generation medical devices are only possible with additive manufacturing (AM). See how AM works and the future technologies it empowers.

Video

Facility Tour: Spectrum Plastics Group Costa Rica

Spectrum Plastics Group Costa Rica serves our Latin American customers for medical tubing as well as film and packaging.

Video

Facility Tour: Spectrum Plastics Group Hermann

Spectrum Plastics Group Hermann, Missouri is an expert in the laser manufacturing of high-precision products.

Thought Leadership

Critical components, technologies, and designs to consider for catheter delivery systems

The steerable catheter market is wide open for innovation as the variety of catheter-based procedures continues to grow.

Thought Leadership

PEEK and Beyond

Spectrum conducts a study analyzing several high-performance materials to understand their mechanical properties and how they affect production and material costs.

Video

Micromolding

Spectrum invests in state of the art equipment at our Pittsfield, Massachusetts facility. Watch the video to learn more.

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Dilators and Sheaths

Spectrum manufactures custom and standard dilator and sheaths that support interventional therapies. Contact us today to start your project!

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Molded Components and Subassemblies

Spectrum can extrude, mold and assemble all under one roof, making us a single-source partner. Watch the video to learn more.

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Facility Tour: Spectrum Plastics Group Pittsfield

Pittsfield, Massachusetts Virtual Tour: Operates as a precision injection molder and specializes in high performance plastic injection molding and custom tooling services.

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Facility Tour: Spectrum Plastics Group Glens Falls

Glens Falls virtual tour: Specializing in precision extrusion and catheter sub-assembly, and the manufacturing of acetal mandrel for catheter shafts.

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Facility Tour: Spectrum Plastics Group Tucson

Tucson specializes in design, development & manufacturing of highly-engineered catheters as well as silicone extrusions, molded components and assemblies.

Case Study

Strong upfront engineering decreases time-to-market & capital costs

Spectrum Plastics Group explains why a strong upfront engineering approach decreases time-to-market & capital costs. Learn more.

Thought Leadership

The Extrusion of Acetal Core Mandrel at Six Sigma Quality Levels

Spectrum Plastics combines multi-layer extrusion technology with six sigma methodologies to deliver the highest quality acetal core mandrel.

Video

Facility Tour: Spectrum Plastics Group Jersey Shore

Jersey Shore is recognized for being a pioneer in the manufacture of custom microbore tubing, high pressure braided tubing, and catheter delivery systems.

Case Study

Medical Additive Manufacturing: Innovating catheter capabilities at the component level

Case study: Learn how Spectrum Plastics Group is innovating the process of bringing medical devices to market with additive manufacturing.

Thought Leadership

The Effect of Crystallinity on PEEK Performance in Extrusions

Spectrum performed a study to quantify the performance differences of the effect of crystallinity on PEEK extrusions. Get the results here.

Video

Facility Tour: Spectrum Plastics Group Reynosa

Spectrum Plastics Reynosa, Mexico supplies plastic components, sub-assemblies and finished devices to the medical and pharmaceutical industries.

Video

Steerable and Deflectable Catheter Capabilities

Spectrum develops and manufacture standard and customized configurations of steerable catheter delivery systems to meet your device needs.

Case Study

Long-term partnership & process optimization

Learn how Spectrum successfully launched a totally new approach to small vein reconnection that has gained worldwide acceptance in this case study.

Thought Leadership

Well Over Decades Later...The Saga of Non-DEHP PVC and Medical Devices

Spectrum discusses the evolution of DEHP and Non-DEHP PVC in Medical Devices from a regulatory perspective. Download the full white paper for free.

Video

Electronic Integration for Catheter Assemblies

Our catheter assembly expertise includes integration of miniature electronic components into catheter assemblies. Watch this video to learn more.

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Film and Packaging Capabilities

Watch this video to learn more about Spectrum Plastics Group, an extruder and converter of medical films for conventional and advanced medical packaging.

Thought Leadership

Let's Talk about PEEK and Crystallinity

PEEK provides a higher strength material for medical applications. Learn about the role crystallinity plays in PEEK's performance.

Video

Catheter Manufacturing

Spectrum's catheter manufacturing and vertically integrated services allow us to offer customers a single source solution for concept to production.

Case Study

How an easy-open package becomes thinner, faster, greener at less cost

The whole package: how a new, easy-open package becomes thinner, faster, greener – at less cost – in this case study by Spectrum Plastics Group.

Video

RF Tipping Capabilities

Watch this video to learn how Spectrum specializes in RF thermoforming including tipping, flaring, and bonding of all thermoplastics from 1F to 32F.

Thought Leadership

Choosing Ultra Engineering Polymers for Extruded Medical Applications

Spectrum provides guidance for choosing and specifying high strength polymers for medical devices and extruded components. Download the full white paper here.

Case Study

Making next generation medical device manufacturing easy

Learn how Spectrum Plastics Group helped launch an innovative new surgical device for knee reconstruction procedures in this case study.

Video

Insert molding and overmolding

Watch this video to learn about Spectrum's insert molding and overmolding molding capabilities for thermoplastic and silicone polymers.

Thought Leadership

PEEK and Medical Tubing: Here's What You Need to Know

PEEK is gaining use in medical applications as it provides a higher strength alternative to more common polymers.

Case Study

A takeover tool study – blood filtration systems for surgery

A takeover tool study. Learn how Spectrum Plastics Group manufactures blood filtration systems for surgery in this case study.

Video

Your Trusted Full-service Partner

Watch our video highlighting these technology platforms and learn about our full spectrum of product offerings.

Case Study

Leveraging engineer-to-engineer expertise for customer automation

Learn how Spectrum Plastics Group leverages engineer-to-engineer expertise for customer-based automation in this case study.

Thought Leadership

Key Considerations When Selecting a Medical Injection Molder

Spectrum Plastics Group identifies key considerations for selecting a medical injection molder. Download the full report for free.

Video

Team up with the extrusion experts

Watch this video to learn how Spectrum Plastics provides a full range of tubing solutions & technical capabilities, unique to the medical device industry.

Case Study

A breakthrough medical procedure assisted by Spectrum Plastics Group

Learn how Spectrum Plastics Group extruded complex specialty tubing aiding in a breakthrough procedure that improves women's health in this case study.

Thought Leadership

The Science of Multi-Layer Extruded Tubing

Spectrum Plastics discusses the multi-layer coextrusion process of dissimilar and similar polymers. Download the full white paper here.

Video

In-house precision tool making

Watch this video to see how the in-house expertise of our mold designers lets us collaborate with our customers in every element of the product lifecycle.

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Not Just a Molding Component Manufacturer

Spectrum Plastics is a full-service medical device manufacturer with the ability & expertise to execute projects across the stage gate innovation process.