Redefining Product Design: innovating catheter capabilities at the component level


Bringing a medical device to market can take years and requires expertise in identifying product requirements and the best product design to meet clinical needs. This process is complicated by the constraints of how materials are processed, often leading engineers to reach a “best we can do given the circumstances” result.  Vector+ is designed to solve this dilemma for our customers.  


“Currently, catheter components are either injection molded or 3D printed. This is a huge roadblock in designing catheters. With only a limited number of materials that can be 3D printed and product design being limited by what shapes can be injection molded, a lot of product design is constrained by what’s achievable”, said Mike Shultz, VP of Operations of Apollo Medical Extrusion, a Spectrum Plastics Group company. “With Vector+ if you can dream it, we can make it!”


The Vector+ component goes beyond standard shapes, tipping, and flaring. With the Vector+ technology Spectrum customers can design a component with any shape in mind, and as with our advanced extrusions we offer the same speed and design of prototyping. Vector+ is fabricated from medical grade, USP Class VI and /or ISO 10993 certified materials and additives and thermally welded to the catheter, creating a seamless dimension that allows for a smooth, low profile, but high strength transition. Traditionally such a process is limited to early prototyping through 3D printing. With Vector+, however, this process is not utilized solely during the prototyping phase but rather may be scaled to full scale production of the component and catheter – leading to reduction of tooling costs and fast track to manufacturing. By using the same materials for the catheter shaft and for the Vector+ our customers reduce the numbers of materials in their device and thus reduce waste and material testing costs associated with catheter design and development. 


Ultimately the benefit to technologies such as Vector+ is to empower and accelerate medical device designers to develop products that deliver better patient care.


About Spectrum Plastics Group:

Based in Alpharetta, Georgia with multiple plants across the United States, Mexico, Costa Rica, Ireland and Malaysia, Spectrum Plastics Group is a North American leader in the design and manufacture of custom and specialty medical plastics products. The group offers a full range of custom design, engineering and fabrication services, as well as meets the requirements of ISO 9001, ISO 13485, ITAR, FDA, while operating multiple Class 7 & Class 8 clean rooms. For more information, visit www.spectrumplasticsgroup.com, or contact 404-564-8560.



Spectrum Plastics Group has been offering custom packaging solutions for more than fifty years.


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